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Prototype, Short Run & R&D

At Perfection Spring & Stamping Corp., our engineers can work with you on every step of the product development cycle, including the design and prototyping phases. From concept to prototype, we review many options in terms of tooling, fabrication method and tolerance to determine the best match between cost and quality. We provide can provide proof-of-concept or functional prototypes for your evaluation before designs are locked and production tooling is manufactured. Our engineers will assist with experiments and part testing to offer insight on changes to final designs. This includes salt spray humidity testing, cycle testing, material analysis, sediment testing to name a few.

We know that short lead times can be crucial in product development, so we offer quick, competitive turnaround times for prototype and short run orders. Many advantages can be achieved by lettering Perfection Spring & Stamping Corp. supply your prototypes or short run parts:

  • Prove out "Concept" without funding expensive tooling upfront.
  • Confirm visual appearance, choice of materials or intended manufacturing process.
  • Allows for debugging of assembly equipment, clearances, feeding, and manufacturability
  • Production knowledge gained to design certain "Manufacturing methods" into the final tooling, which may not be readily apparent by blueprint alone.
  • Allows customer to start "Testing" and "Validation" early in the cycle.
  • Provides opportunity to qualify packaging methods and concepts before shipping production volumes.
  • Cost effective by reducing initial development costs, especially for new concepts and designs.
  • Reduces risks of product failure
  • Helps to refine the potential risks associated with program prior to receiving "Final production parts"
  • Helps to review quality systems, specifications, testing, and life requirements of component in early stages.

PDF Prototyping (PDF 306KB)

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Prototype-Bucket
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Progressive Die

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Specifications

Simulation Software Custom Spring Design Software
Design Software
AutoCAD Solidworks
Compatible File Formats
AutoCAD (DWG, DXF)
IGES
Pro E
Solidworks
STP
Mechanical Services
Bending
Cutting
Deburring
Drilling
Forming
Milling
Riveting
Sawing
Tapping
Turning
Welding
Equipment Our prototype department has 15 work centers, including but not limited to:
  • Nisshinbo 22T 19 station CNC hydraulic turret press
  • LVD 45T 6ft. Hydraulic NC brake
  • RACE 10T servo press brake
  • Guifil 5ft hydraulic shear
  • Hand operated wire benders
  • Multiform hand bender
  • Notcher
  • Finger brake
  • Roll former
  • Hand shear
  • Kick press
  • OBI 50T & 110T presses
  • Welders
  • Single & Multiple spindle tapping machines
  • Wire EDM
Geography Served
Asia
Europe
North America

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Perfection Spring & Stamping Corp. | Since 1955