Extension Spring Manufacturer
Extension Springs are right up our alley with the variety of CNC wire forming machines in our spring coiling department. From simple to complex, we can eliminate costly secondary operations and manufacture high-volume extension springs, eliminating labor, for the most demanding designs and tolerances.
Our engineering team collaborates with clients to design extension springs that meet unique specifications, ensuring cost-effective production through comprehensive cycle testing and innovative packaging solutions.
We are equipped to best serve order sizes of 50,000 to tens-of-millions of pieces per year, as well as prototype orders to prove out conceptual design feasibility.
What is an Extension Spring?
Extension springs are tightly wound coils designed to operate with a tension load, stretching under applied force. Made from durable materials like stainless steel or music wire, they feature hooks or loops for attachment. These springs serve various applications, ensuring smooth, controlled movement. Their customizable design makes them ideal for diverse industry needs.
Why Choose Perfection Spring & Stamping
Our innovative techniques and advanced technologies set us apart:
- Laser Position Sensors: Achieve precision manufacturing for optimal performance.
- Multi-Access Forming: Benefit from versatile shaping capabilities tailored to your needs.
- Robotic Part Ejection: Enhance efficiency and reduce production time.
- State-of-the-art Load Testers: Ensure compliance and safety with rigorous testing.
We offer a wide range of materials to suit various applications:
- Stainless Steel: Corrosion-resistant and durable.
- Steel: Provides high tensile strength.
- Wire: Versatile options for diverse needs.
- Copper: Excellent conductivity.
- Brass: Resistant to corrosion and wear.
We manufacture springs for various applications and industries:
- Power Tool Safety Springs
- Medical Stainless Extension Springs
- Beryllium Copper Springs
- Appliance Door Extension Springs
- Electric Motor Springs
- Tapered Springs
- Conical Springs
- Medical Grade Stainless Springs
Our dedication to quality, environmental responsibility, and continuous improvement is evident through our prestigious industry certifications. These credentials assure clients of our commitment to exceptional standards in extension spring manufacturing.
- IATF 16949: Reflects our adherence to global automotive quality management standards, crucial for meeting the high demands of the automotive industry.
- ISO 14001: Highlights our proactive approach to managing and reducing environmental impact, showcasing our commitment to sustainability.
- ISO 9001: Certifies our robust quality management processes, ensuring we consistently meet customer and regulatory requirements.
These certifications are a testament to our unwavering commitment to excellence in every aspect of our extension spring manufacturing processes.
We have a comprehensive range of secondary processes enhancing the quality and performance of our extension springs:
- Pre-setting: Enhances spring durability by stabilizing dimensions.
- Grinding: Ensures flat, even ends for better load distribution.
- Shot-peening: Improves fatigue life by inducing compressive stress.
- Post Plating: Adds protective layers for corrosion resistance.
- Deburring: Removes sharp edges for safety and precision.
- Heat Treating: Strengthens material through controlled heating and cooling.
- Stress Relieving: Reduces residual stresses for dimensional stability.
- Custom Packaging: Options like tacky boards and cell partitions prevent tangling and ensure safe transit.
Our state-of-the-art equipment ensures precision and high-quality production:
- Automatic Coilers: Enhance efficiency in spring manufacturing.
- Life Cycle Testing: Verifies spring durability over time.
- Load Testing: Confirms compliance with required force specifications.
Industries We Serve
Perfection Spring & Stamping serves a diverse range of industries, offering tailored solutions to meet specific needs. Our expertise ensures high-quality components that enhance performance and reliability.
Extension Springs Videos
Extension Spring Manufacturing Process
Creative design and custom manufacturing have been our primary focus since 1955. We supply the global OEM manufacturers and markets, certified to the highest international quality standards, such as ISO-TS 16949 and ISO 14001 Environmental certification. This video highlights the manufacturing process of a Extension Spring on a CNC wire forming machine.
A world without springs and wireforms? (A 1940 classic video short)
We share with you from art of the collection: Prelinger Archives. Shortly after this movie was made, Perfection Spring & Stamping was founded in 1955. A "Modern" manufacturer of engineered custom Metal Stampings, Springs, Wireforms, Fourslide Components and Mechanical Assemblies.
Need a custom solution?
If you are looking for cost reduction through design innovation, challenge us!
